| Pharmaceutical
ampoules are primary containers derived from glass tubes of
the first Hydrolytic Class. It is fundamental that quality,
chemical-physical, cleaning and dimensional features are in
compliance with their foreseen usage.
An acceptance quality level (AQL) is assigned to every defect
with reference to the "Statistical Quality Control"
according with MIL-STD.
Every deviation from standards, specifications or drawings
is considered as a defect. Such defects are classified as
follows:
- Unadmitted
defects are defects which could endanger human
health and life, break laws, destroy or deteriorate the
contained product.
- Critical
defects are defects which could cause a functional
inefficiency and consequently a deficiency of materials
and packaging means, or that push users to complain.
- Primary
defects are defects which could cause a productive
reduction or a deterioration of productive means, of filling
systems or packaging systems.
- Secondary
defects are defects which could cause a reduction
in the general quality.
The
Quality level foreseen for the empty ampoules corresponds,
in relation to the above defects, to the following acceptable
quality level (AQL):
| Unadmitted
for defects so defined |
AQL
0.25% for critical defects |
| AQL
1.5% for primary defects |
AQL
4.0% for secondary defects |
| Defect
Classification |
Single
accepted defect (AQL) |
Consequences |
| Unadmitted |
|
unusable
materials |
| Critical |
0.25 |
severely
compromised usage |
| Primary |
1.5 |
limitely
compromised usage |
| Secondary |
4 |
lightly
compromised usage |
General
list of Unadmitted, Critical, Primary and secondary defects.
Unadmitted : Uncomplaint
hydrolytic resistance.
Critical AQL 0.25% : Poor
resistance to the thermal shock, stress presence, inside presence
of particles from glass origin in closed ampoules, internal
presence of foreign particles of non-glass origin, cracks,
full breaking point lackness, missing O.P.C. colour-point,
wrong colour for O.P.C point or colour-break, unrequired siliconization
presence, Full siliconization lackness, rounded bottom, full
or partial bottom lackness, out-of-tolerence bottom perpendicularly
(lyoph.pr. only), non-hermetical stem soldering (only for
closed ampoule), closed mouth or excessive glazing at the
tip.
Primary AQL 1.5% : Inclusions
and gas-bubbles over 1 mm, dimensional out-of-tolerance O.P.C.
Colour-point, out-of-axis OPC colour point, out-of-tolerence
breaking point loads (standard only), breaking point colour
disanchorage, out-of-tolerance body diameter, out-of-tolerance
body glass thickness, out-of-tolerance bottom perpendicularity,
out-of-tolerance bottom thickness, out-of-tolerance stem centering,
out-of-tolerance stem diameter, out-of-tolerance stem glass
thickness, out-of-tolerance ampoule type D closing diameter,
out-of-tolerance constriction diameter, out-of-tolerance constriction
glass thickness.
Secondary AQL 4% : Removable
dust glass particles or other origin particles, inclusions
and gas bubbles 0.5-1 mm. dark spots or dots, out-of-tolerance
overall height, assured incomplete breaking point, unburnt
stem cutting, cup diameter over maximum limits, intermixture
of stem of different size, out-of-tolerance bulb diameter,
out-of-tolerance contriction height.
| The
above data is a reproduction of European AQL's standards
formulated at the last AICQ meeting held at Milan - 1990. |
| Hydrolytic
Test Limits (I.P.) |
| Capacity
of the container [corresponding to 90% average overflow
volume (ml)] |
Volume
of 0.01 M hydrochloric acid per 100 ml of test solution |
| Type
I or II glass(ml) |
Type
III glass(ml) |
| Not
more than 1 |
2.0 |
20.0 |
| More
than 1 but not more than 2 |
1.8 |
17.6 |
| More
than 2 but not more than 5 |
1.3 |
13.2 |
| More
than 5 but not more than 10 |
1.0 |
10.2 |
| More
than 10 but not more than 20 |
0.80 |
8.1 |
| More
than 20 but not more than 50 |
0.60 |
6.1 |
| More
than 50 but not more than 100 |
0.50 |
4.8 |
| More
than 100 but not more than 200 |
0.40 |
3.8 |
| More
than 200 but not more than 500 |
0.30 |
2.9 |
| More
than 500. |
0.20 |
2.2 |
|